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    • Abstract: Santa Ana OperationsFluid Boss Adapters - RF5000 Series for 3000, 4000 and 5000 PSI systems INTRODUCTIONROSÁN IS A COMPANY WITH OVER FORTY YEARS OF CREATIVE DESIGN,DEVELOPMENT AND MANUFACTURING EXPERIENCE.

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Santa Ana Operations
Fluid Boss Adapters - RF5000 Series for 3000, 4000 and 5000 PSI systems
INTRODUCTION
ROSÁN IS A COMPANY WITH OVER FORTY YEARS OF CREATIVE DESIGN,
DEVELOPMENT AND MANUFACTURING EXPERIENCE.
OUR OBJECTIVE IS TO PROVIDE CUSTOMERS WITH PRODUCTS THAT EXHIBIT
SIMPLE, RELIABLE AND MAINTENANCE FREE SOLUTIONS TO THEIR
FASTENING AND FLUID SYSTEM PROBLEMS.
INDEX
DESCRIPTION PAGE
INSERT, RING LOCKED MS51991 2
TOOLING AND INTERCHANGEABILITY MS51991 5
TABLES MS51990
LOCKRING MS51990 6
HOLE PREPARATION, INSERT, RING LOCKED MS51994 8
INSTALLATION, INSERT, RING LOCKED MS51995 10
INSERT, RING LOCKED, HIGH STRENGTH MS51993 11
TOOLING AND INTERCHANGEABILITY TABLES, MS51993 13
INSERT, HIGH STRENGTH MS51997
INSERT, HIGH STRENGTH, OVERSIZE MS51498 14
TOOLING AND INTERCHANGEABILITY TABLES, MS51498 16
INSERT, OVERSIZE MS51997
LOCKRING, HIGH STRENGTH MS51997 17
INSTALLATION, INSERT, HIGH STRENGTH MS51995 19
HOLE PREPARATION, INSERT, HIGH STRENGTH MS51996 20
INSERT SHEAR ENGAGEMENT AREAS MS STDS 21
INSERT REMOVAL MS STDS 22
DPD STDS
INSERT, RING LOCKED, METRIC - INDEX DODSTDS 23
TOOLING AND INSERT DIMENSIONS IN THIS CATALOG ARE PROVIDED FOR ENVELOPE AND DINSPECTION PUPOSES
ONLY AND DO NOT INCLUDE DIMENSIONS NECESSARY FOR FABRICATION OF PRODUCT.
ROSÁN IS A REGISTERED TRADEMARK IN THE UNITED STATES AND FOREIGN
COUNTRIES.
FORM 74-030-2 (REV F 92-03-15)
FEATURES AND BENEFITS OF THE ROSAN
RF5000-13 SERIES ADAPTER
The RF5000-13 Series is qualified for 3000 PSI, 4000 PSI
and 5000 PSI hydraulic systems.
BEAM SEAL COUPLING NUT
ATTACHED TO
ROSÁN RF5000-13 ADAPTER
Also available is a RFK9800 (AS1985) and RFK9900 (AS4099) series catalog describing Rosan adapters with “MS” tube ends.
CAGE CODE 83324 Fairchild Fasteners/Rosán 3130 West Harvard Street, Santa Ana, CA 92704
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ADAPTER AS TUBING A B C D E F G H
PART IDENT OD THREAD THREAD DIA DIA DIA
NUMBER NUMBER MIL-S-8879 MIL-S-8879 +.010 +.000
CLASS 3A CLASS 3A REF -.005 -.015 ±.007 ±.005
RF5002-13 AS1986-02 1/8 .3125-32UNJEF .2160-28UNJF .090-.096 . 317 .519 .300 .192 .400
RF5003-13 AS1986-03 3/16 .3750-28UNJS .2500-28UNJF .122-.128 . 349 .550 .355 .192 .468
RF5004-13 AS1986-04 1/4 .4375-24UNJS .3125-24UNJF .169-.175 . 400 .592 .355 .192 .514
RF5005-13 AS1986-05 5/16 .5000-24UNJS .3750-24UNJF .231-.237 . 491 .592 .381 .192 .624
RF5006-13 AS1986-06 3/8 .5625-20UNJS .4375-20UNJF .294-.300 . 544 .633 .395 .210 .700
RF5008-13 AS1986-08 1/2 .7188-28UNJS .5625-18UNJF .398-.408 . 670 .646 .430 .210 .814
RF5010-13 AS1986-10 5/8 .8438-18UNJS .6875-24UNJEF .493-.503 . 824 .710 .465 .210 1.040
RF5012-13 AS1986-12 3/4 1.0000-16UNJ .8125-20UNJEF .604-.614 . 981 .760 .527 .220 1.170
RF5014-13 AS1986-14 7/8 1.1250-16UNJ .9375-20UNJEF .729-.739 1.118 .778 .572 .220 1.341
RF5016-13 AS1986-16 1 1.2500-14UNJS 1.1250-18UNJEF .839-.851 1.251 .808 .564 .220 1.456
RF5020T13 AS1986-20 1-1/4 1.5781-14UNJS 1.3125-18UNJEF 1.073-1.086 1.466 .832 .569 .240 1.782
RF5024T13 AS1986-24 1-1/2 1.6438-14UNJS 1.6250-18UNJEF 1.307-1.320 1.768 .917 .608 .240 2.031
NOTES: UNLESS OTHERWISE SPECIFIED
1. MATERIAL: Adapter: 6AI-4V titanium per AMS4928, AMS4965 OR AMS4967, 130 KI UTS min.
Locking ; A286 corrosion resistant steel per AMS5731 or AMS5734m 34-40 HRC.
2. FINISH: Adapter: Anodic treatment per AMS2488, type 2.
3. All interior packages are marked per MIL-STD-129 and durably marked with the complete Rosán part number.
[4.] Lockring retained on adapter by controlled interference fit.
[5.] Sealing surface, do not mar, take care in handling.
ADAPTER - FLUID CONNECTION ASSY
BEAM SEAL
CAPTIVE LIFT-TYPE LOCKRING RF5000-13
5000PSI [7] SERIES
CAGE CODE 83324 Fairchild Fasteners/Rosán 3130 West Harvard Street, Santa Ana, CA 92704
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RF5000-13 ADAPTER
INSTALLED IN ROSAN PS10035 (AS1300) PORT
PER AS1301
ADAPTER O-RING J K ADAPTER NOTES: (CONTINUED FROM PAGE 2)
PART NUMBER [11] [11] WEIGHT
NUMBER [8] lbs/100pcs 6. The RF5000-13 series provides a semi-permanent
REF REF ±.020 MAX APPROX male adapter for use in any fluid system compati-
ble with titanium.
RF5002-13 AS568-007 .358 .124 0.72
RF5003-13 AS568-008 .389 .124 1.09 [ 7.] Adapters will qualify to a 3000PSI, 4000PSI and
RF5004-13 AS568-010 .431 .124 1.32 5000PSI working pressure hydraulic system (-65°F to
.+275° F depending on the type of O-ring selected).
RF5005-13 AS568-011 .431 .124 1.90
RF5006-13 AS568-012 .457 .130 2.44 [ 8.] O-ring sizes per AS568 must be specified separately
RF5008-13 AS568-014 .470 .130 3.45 and shall be selected based on system fluid tempera-
ture and are not supplied by Rosán.
RF5010-13 AS568-016 .534 .130 5.78
RF5012-13 AS568-116 .584 .140 7.79 9. These adapters are installed in standard Rosán ports
RF5014-13 AS568-118 .602 .140 10.03 per PS10035 of equivalent size in accordance with
page 10 of this catalog.
RF5016-13 AS568-120 .632 .140 12.45
RF2020T13 AS568-123 .629 .140 17.80 [10.] The lockring is driven into the port counterbore after
RF5024T13 AS568-128 .714 .140 25.60 adapter has been torqued. The lockring eliminates
adapter rotation in the port and prevents port dam-
age at tubing installation due to torquing. One
wrench is used to install or remove coupling nuts.
[11.] Dimensions are given for design purposes only; they are not to be used for installation verification.
12. Adapter removal is accomplished by lifting the lockring out of the port using a simple tool described on page 12.
[13.] Dimensions and finish of tubing end are per MIL-F-85720/1 except for RF5002-13 and flow hole diameters.
ADAPTER - FLUID CONNECTION ASSY
BEAM SEAL RF5000-13
CAPTIVE LIFT-TYPE LOCKRING SERIES
CAGE CODE 83324 Fairchild Fasteners/Rosán 3130 West Harvard Street, Santa Ana, CA 92704
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RF5000-13 SERIES
PORT AND SERRATION TOOLS
ROSÁN BROACH TOOLS (1 REQUIRED ONLY)
ADAPTER TUBING ROSÁN PORTING
PART OD PORT TOOL
CHIP
NUMBER NUMBER HAND NON-IMPACT REMOVAL
REF PS10035 HELD [1] EDM WOBBLE TOOL
NUMBER
RFOPB5003ED3 or
RF5003-13 3/16 -03 RPT03 RFOPB5003 RFOPB5003HDB RFOPB5003WBA RF03CR
RFOPB5003ED2
RFOPB5004ED3 or
RF5004-13 1/4 -04 RPT04 RFOPB5004 RFOPB5004HDB RFOPB5004ED2 RFOPB5004WBA RF04CR
RFOPB5005ED3 or
RF5005-13 5/16 -05 RPT05 RFOPB5005 RFOPB5005HDB RFOPB5005ED2 RFOPB5005WBA RF05CR
RFOPB5006ED3 or
RF5006-13 3/8 -06 RPT06 RFOPB5006 RFOPB5006HDB RFOPB5006WBA RF06CR
RFOPB5006ED2
RFOPB5008HDB or RFOPB5008ED3 or
RF5008-13 1/2 -08 RPT08 RFOPB5008 RFOPB5008WBA RF08CR
RFOPB5008HDC RFOPB5008ED2
RF5010-13 5/8 -10 RPT10 RFOPB5010 RFOPB5010HDB or RFOPB5010ED3 or RFOPB5010WBA RF10CR
RFOPB5010HDC RFOPB5010ED2
RFOPB5012HDB or RFOPB5012ED3 or
RF5012-13 3/4 -12 RPT12 RFOPB5012 RFOPB5012WBA RF12CR
RFOPB5012HDC RFOPB5012ED2
RFOPB5014HDB or RFOPB5014ED3 or
RF5014-13 7/8 -14 RPT14 RFOPB5014 RFOPB5014WBA RF14CR
RFOPB5014HDC RFOPB5014ED2
RF5016-13 1 -16 RPT16 RFOPB5016 RFOPB5016HDB or RFOPB5016ED3 or RFOPB5016WBA RF16CR
RFOPB5016HDC RFOPB5016ED2
RFOPB5020HDB or RFOPB5020ED3 or
RF5020T13 1-1/14 -20 RPT20 RFOPB5020 RFOPB5020WBA RF20CR
RFOPB5020HDC RFOPB5020ED2
RF5024T13 1-1/12 -24 RPT24 RFOPB5024 RFOPB5024HDB or RFOPB5024ED3 or RFOPB5024WBA RF24CR
RFOPB5024HDC RFOPB5024ED2
NOTES: UNLESS OTHERWISE SPECIFIED
[1] RFOPB5000HDB series recommended for use in most materials with hardness up to 40 HRC.
CAGE CODE 83324 Fairchild Fasteners/Rosán 3130 West Harvard Street, Santa Ana, CA 92704
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RF5000-13 SERIES
INSTALLATION AND REMOVAL TOOLS
ADAPTER INSTALLATION TOOLS LOCKRING
O-RING COMBINATION WRENCH LOCKRING
PART REMOVAL
INSTALLATION WRENCH AND PART DRIVE
NUMBER TOOL
TOOL DRIVE TOOL NUMBER TOOL
REF NUMBER
NUMBER NUMBER NUMBER
[4]
[3] [2]
RF5002-13 ORT216 RF5002DW RF6902W RF9802DEK RFO2LPDE
RF5003-13 ORT250 RF5003DW RF6903W RF9803DEK RF03LPDE
RF5004-13 ORT312 RF5004DW RF6904W RF9804DEK RF04LPDE
RF5005-13 ORT375 RF5005DW RF6905W RF9805DEK RF05LPDE
RF5006-13 ORT437 RF5006DW RF6906W RF9806DEK RF06LPDE
RF5008-13 ORT562 RF5008DW RF6908W RF9808DEK RF08LPDE
RF5010-13 ORT687 RF5010DW RF6910W RF9810DEK RF10LPDE
RF5012-13 ORT812 RF5012DW RF6912W RF9812DEK RF12LPDE
RF5014-13 ORT937 RF5014DW RF6914W RF9814DEK RF14LPDE
RF5016-13 ORT1125 RF5016DW RF6916W RF9816DEK RF16LPDE
RF5020T13 ORT1312 RF5020TDW RF6920W RF9820DEK RF20LPDE
RF5024T13 ORT1625 RF5024DW RF6924W RF9824DEK RF24LPDE
NOTES: CONTINUED
[2] Lockring drive tool RF9800dek series supersedes the RF9800D and RF9800DE
series.
[3] The combination wrench and lockring drive tool RF5000DW series may be used in
place of the wrench and lockring drive tool shown for basic RF5000 series adapters
but not on reducers, restrictors, filters or quick disconnects.
[4] Lockring removal tool RF()LPDE series supersedes RF5000LPD series and will
remove all basic adapters, reducers, filters, and quick disconnects.
CAGE CODE 83324 Fairchild Fasteners/Rosán 3130 West Harvard Street, Santa Ana, CA 92704
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PORT AS
NUMBER IDENT A B C D E F G
NUMBER T THREAD, MIL-S-8879 MIN DIA DIA MIN FULL
CLASS 3B BOSS [1] +.003 +.002 +.010 +.005 +.005 - THD DEPTH
THREAD CONTROLLED
DIA -.000 -.000 -.000 -.000 .000 [1]
SIZE MINOR DIA
PS10035-02 AS1300-02 .2160-28 .1857 .50 .381 .254 .088 .153 .296 .507
UNJF .1827
PS10035-03 AS1300-03 .2500-28 .2197 .62 .448 .286 .088 .153 .296 .568
UNJF .2167
PS10035-04 AS1300-04 .3125-24 .2764 .68 .495 .339 .088 .153 .296 .568
UNJF .2734
PS10035-05 AS1300-05 .3750-24 .3389 .79 .601 .401 .088 .153 .296 .594
UNJF .3359
PS10035-06 AS1300-06 .4375-20 .3933 .85 .675 .464 .103 .168 .311 .631
UNJF .3903
PS10035-88 AS1300-08 .5625-18 .5129 1.04 .784 .582 .103 .168 .311 .673
UNJF .5099
PS10035-10 AS1300-10 .6875-24 .6514 .1.17 1.015 .725 .103 .168 .311 .693
UNJEF .6484
PS10035-12 AS1300-12 .8125-20 .7683 1.42 1.139 .899 .103 .168 .343 .763
UNJEF .7653
PS10035-14 AS1300-14 .9375-20 .8933 1.54 1.311 1.030 .103 .168 .343 .800
UNJEF .8903
PS10035-16 AS1300-16 1.1250-18 1.0744 1.67 1.427 1.162 .103 .168 .343 .806
UNJEF 1.0714
PS10035-20 AS1300-20 1.3125-18 1.2629 1.98 1.750 1.387 .130 .195 .375 .838
UNJEF 1.2599
PS10035-24 AS1300-24 1.6250-18 1.5754 2.23 2.005 1.664 .130 .195 .375 .877
UNJEF 1.5724 2.000
PS10035-32 AS1300-32 2.1250-16 2.0657 2.86 2.521 2.202 .130 .236 .416 1.050
UNJ 2.0627 2.516
NOTES: UNLESS OTHERWISE SPECIFIED
[1] The minimum boss dia “A” and boss length “G” shown are satisfactory for use in
materials that exhibit a minimum shear strength of 26ksi. The recommended design
practices on page 8 and 9 should also be considered to resist axial loads
developed by the system burst pressure requirements.
PORT, ROSÁN FLUID CONNECTION TYPE PS10035
INTERNAL STRAIGHT THREAD
CAGE CODE 83324 Fairchild Fasteners/Rosán 3130 West Harvard Street, Santa Ana, CA 92704
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H J K
PORT
DIA NUMBER
NUMBER
MIN OF TEETH MIN
PS10035-02 .408 24 .061
PS10035-03 .478 26 .061
PS10035-04 .524 30 .061
PS10035-05 .635 36 .061
PS10035-06 .710 36 .073
PS10035-08 .826 40 .073
PS10035-10 1.052 38 .073
PS10035-12 1.182 40 .073
PS10035-14 1.354 50 .073
PS10035-16 1.471 36 .073
PS10035-20 1.795 56 .093
PS10035-24 2.045 81 .093
PS10035-32 2.561 102 .093
NOTES: CONTINUED:
2. Use of porting tool and broach tool specified on page 4 is mandatory to provide
the required port. Drill .015-.030 smaller than thread controlled minor dia
specified. The porting tool will size the minor dia and provide balance of cavity
configuration ready for broaching serrations. The broach tool specified will
provide the proper serrations to complete the port.
[3] Ros n broach tools described on pages 21 through 26 must be used to produce
proper serrations.
NOTE: When broaching into hard materials (40HRC and above) please contact
Ros n Engineering Department or request Bulletin TSB91-0130.
[4] After serrations are broached, chip removal is required; refer to page 27.
PORT, ROSÁN FLUID CONNECTION TYPE
PS10035
INTERNAL STRAIGHT THREAD
CAGE CODE 83324 Fairchild Fasteners/Rosán 3130 West Harvard Street, Santa Ana, CA 92704
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RECOMMENDED DESIGN PRACTICES
3000 PSI, 4000 PSI AND 5000 PSI SYSTEMS
The boss material must have a minimum shear strength (at maximum system temperature) per
Table II to resist burst pressure (based on thread minimum shear engagement area shown in
Table I). Also consider note [1] on page 6 when selecting boss material.
TABLE I
A B
ADAPTER MIN SHEAR PORT
PORT END ENGAGEMENT C MAX
SIZE AREA PER PS10035
NUMBER (IN[2]) (PAGE 6)
REF [2]
[1]
-02 .0417 .256
-03 .0802 .288
-04 .0989 .341
-05 .1406 .403
-06 .1734 .466
-08 .2610 .584
-10 .3807 .727
-12 .4550 .901
-14 .6132 1.032
-16 .7312 1.164
-20 .8559 1.389
-24 1.2328 1.666
NOTES: UNLESS OTHERWISE SPECIFIED
[1] The port and size number refers to that part of the adapter number as follows:
RF5006-13 and/or RF5006-04-13.
NOTE: In the reducer part number, the second group of numbers defines the tube end
size of the adapter (see part number coding on page 14).
[2] Minimum Shear Engagement Area shown is the assembled dimensional value for the
overall engaged area of port threads and the adapter threads. It does not represent a
dimension of either of the members in an unassembled condition.
CAGE CODE 83324 Fairchild Fasteners/Rosán 3130 West Harvard Street, Santa Ana, CA 92704
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TABLE II
C D C D C D
[3] [4] [5]
ADAPTER AXIAL LOAD BOSS MATERIAL AXIAL LOAD BOSS MATERIAL AXIAL LOAD BOSS MATERIAL
PORT END ON ADAPTER MIN Fsu(PSDI) ON ADAPTER MIN Fsu(PSI) ON ADAPTER MIN Fsu(PSI)
SIZE DEVELOPED REQUIRED AT DEVELOPED REQUIRED AT DEVELOPED REQUIRED AT
NUMBER BY 12,000 PSI SYSTEM MAX TEMP BY 16,000 PSI SYSTEM MAX TEMP BY 20,000 PSI SYSTEM MAX TEMP
REF HYDR PRESSURE TO RESIST HYDR TO RESIST HYDR PRESSURE TO RESIST
[1] (lbf) AXIAL LOAD C PRESSURE AXIAL LOAD C (lbf) AXIAL LOAD C
[6] (lbf) [6] [6]
3000 PSI SYSTEM 4000 PSI SYSTEM 5000 PSI SYSTEM
-02 618 14,821 824 19,760 1,029 24,676
-03 782 9,751 1,043 13,005 1,303 16,247
-04 1,096 11,082 1,461 14,773 1,827 18,473
-05 1,531 10,889 2,041 14,517 2,551 18,143
-06 2,047 11,805 2,729 15,739 3,411 19,671
-08 3,214 12,315 4,286 16,422 5,357 20,525
-10 4,981 13,084 6,642 17,447 8,302 21,807
-12 7,651 16,816 10,201 22,420 12,752 28,026
-14 10,037 16,369 13,384 21,827 16,729 27,281
-16 12,770 17,465 17,026 23,285 21,283 29,107
-20 18,183 21,245 24,245 28,327 — —
-24 26,159 21,220 34,879 28,293 — —
NOTES: CONTINUED
[3] C = Area X Burst pressure = (.7854)(B[2])(12,000)
[4] C = Area X Burst pressure = (.7854)(B[2])(16,000)
[5] C = Area X Burst pressure = (.7854)(B[2])(20,000)
[6] D = C/A
CAGE CODE 83324 Fairchild Fasteners/Rosán 3130 West Harvard Street, Santa Ana, CA 92704
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INSTALLATION AND REMOVAL
(REF: AS1301)
RF5000-13 SERIES
TABLE I: RF5000-13 SERIES ADAPTER
INSTALLATION TORQUE VALUES
TUBING ADAPTER ROSAN O- RING INSTALLATION
OD BASIC PORT NUMBER TORQUE
NUMBER NUMBER lbf- in
REF REF REF REF MIN MAX
1/8 RF5002 PS10035-02 AS568-007 15 20
3/16 RF5003 PS10035-03 AS568-008 29 36
1/4 RF5004 PS10035-04 AS568-010 50 65
5/16 RF5005 PS10035-05 AS568-011 100 125
3/8 RF5006 PS10035-06 AS568-012 140 200
1/2 RF5008 PS10035-08 AS568-014 270 375
5/8 RF5010 PS10035-10 AS568-016 620 700
3/4 RF5012 PS10035-12 AS568-116 855 945
7/8 RF5014 PS10035-14 AS568-118 995 1105
1 RF5016 PS10035-16 AS568-120 1140 1260
1-1/4 RF5020T PS10035-20 AS568-123 1520 1680
1-1/2 RF5024T PS10035-24 AS568-128 1900 210
PORT PREPARATION
1. Prepare boss and port per PS10035, pages 6 and 7. Drill thruor
to depth specified on applicable drawing. Use a drill with a
diameter .015-.030 smaller than that specified as the minor
diameter on PS10035 standard. This will allow the Rosan RPT
porting tool to finish the minor diameter of the port thread to the
sizes required for piloting of the broach tool.
O-RING INSTALLATION
2. Place the O-ring installation tool over the port end thread of the
adapter. Submerge the tool and O-ring in the fluid to be used in
the working system, or a lubricant compatible with the system
fluid. Slide the O-ring over the tool and onto the adapter. Insure
that the O-ring is not twisted and is properly seated in the
groove of the adapter. See figure 1.
3. Remove the O-ring installation tool.
FIGURE 1
ADAPTER INSTALLATION
4. Lubricate the internal surfaces of the port and the entire adapter assembly using same fluid or lubricant as
in note 2. Scratches, nicks or rough spots are allowed in O-ring contact area on the adapter or in the port.
5. Insert the O-ring end of the adapter into port by hand in a clockwise direction until the adapter is seated. To
avoid possible O-ring damage, the adapter should not be rotated in a counterclockwise direction.
CAGE CODE 83324 Fairchild Fasteners/Rosán 3130 West Harvard Street, Santa Ana, CA 92704
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6. Using the applicable combination wrench and drive tool on page 5, engage the serrations of the tool with the
external serrations of the adapter lockring per Figure 2. Place a torque wrench of the proper size over the hex
of the wrench and apply a torque equal to the minimum value specified by the size in TABLE I. Note the
relationship of the serration of the lockring with respect to the prebroached serrations in the port. If they match,
proceed to 7. If the serrations do not match, continue to slowly torque the adapter toward the maximum value
allowed in TABLE I until the serration of the lockring match the port serrations. This will normally take between
3ø and 8ø of turning and the maximum torque value need not to be reached if the serrations align themselves
prior to that value. Do not exceed maximum torque values.
(NOTE: WHEN USING SEPARATE WRENCH AND DRIVE TOOL, SEE ALTERNATE INSTALLATION PROCE-
DURE ON PAGE 13 FOR SIZES SHOWN IN TABLE I)
7. Degrease and apply enough zinc chromate primer (TT-P-1757) with a brush or small syringe to the
counterbore area of the port and below the adapter lockring so primer will be extruded out between external
serrations of the lockring and the serrations in the port when lockring is installed. Note: Using design activity
may specify another primer in place of or in addition to zinc chromate.
FIGURE 2 FIGURE 3
TORQUING ADAPTER ASSEMBLY LOCKRING INSTALLATION
8. While the zinc chromate or sealant applied per 7 is still wet, install the lockring by rotating the thread end
of the combination wrench and drive tool clockwise onto the adapter assembly until it touches the
lockring. Place an open end or socket wrench on the tool, turn the tool in a clockwise direction until it
bottoms on the boss surface as shown in Figure 3. Observe that the tool has bottomed. (DO NOT OVER
TORQUE - PORT DAMAGE AN RESULT!)
CAUTION: Any sudden increase in torque prior to bottoming may indicate that the lockring serrations and
the port serrations are not aligned. If this occurs, remove wrench and drive tool by turning counterclock-
wise. Lift the lockring (per paragraphs 11, 12 and 13 on page 12). Torque adapter clockwise per para-
graph 6 until serrations in port and the external serrations on the lockring are aligned. Again attempt to
install lockring. Remove excess sealant on surface of boss and lockring.
CAGE CODE 83324 Fairchild Fasteners/Rosán 3130 West Harvard Street, Santa Ana, CA 92704
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PRESSURE TESTING
9. A proof pressure test of the unit may be conducted at this point. Place a pressure cap on the adapter. Pressurize
the unit from another location on the unit to 1.5 times the operating pressure for three (3) minutes. There shall be
no leakage
NOTE: Using design activity may require testing other than shown.
ADAPTER REMOVAL
10. If a sealant has been used to cover lockring, carefully remove sealant to expose lockring.
11. Select the proper size lockring removal tool from page 5.
12. Spread the puller halves apart by retracting the sleeve from the tool until the pin bottoms in the groove of the sleeve
per Figure 4. Holding the puller halves apart, place tool over protruding adapter. Release the puller halves and
locate in the groove of the lockring. Adjustment up or down is achieved by turning the bolt head. Slide the sleeve
over the puller halves and check for proper engagement of the puller halves in the lockring groove.
FIGURE 4
LOCKRING RETRACTION
13. Place wrench on the bolt head of the removal tool and turn in a clockwise direction while holding the sleeve with other
hand. This action will cause the lockring to be jacked out of the port counterbore. When the external serrations of
the lockring are clear of the boss surface, the turning may be stopped. Remove the tool from the adapter by
loosening the bolt and lifting the sleeve to free the puller halves.
14. Select the proper size combination wrench and drive tool from page 5. Engage the serrations of the wrench with
those of the lockring. Using an open end or socket wrench over wrench hex, turn in a counterclockwise direction to
disengage the adapter from the boss port. Plug the port minor diameter when cleaning out the cavity to avoid
contamination of the fluid system.
CAGE CODE 83324 Fairchild Fasteners/Rosán 3130 West Harvard Street, Santa Ana, CA 92704
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ALTERNATE INSTALLATION PROCEDURE
RF5000-13
WHEN USING SEPARATE WRENCH AND
DRIVE TOOL
A. Install O-ring and lubricate port per parag-
raph 1 thru 5 (page 10).
B. Using the RF6900W wrench in place of the
RF9800DW combination wrench, install
adapter per paragraph 6 (page 11).
C. Prior to driving lockring, brush zinc chro-
mate primer into cavity and around top of
boss per paragraph 7 (page 11).
D. To drive the lockring, place the proper
RF9800DEK tool over the adapter until it
touches the lockring surface. A hammer,
arbor or hydraulic press may be used to
press the lockring into the boss.
Installation is complete when the tool
bottoms on the surface of the boss.
NOTE:
All check valves, quick disconnects, and
most other special adapter configurations
must use the RF6900W and RF9800DEK
series tools for installation.
CAGE CODE 83324 Fairchild Fasteners/Rosán 3130 West Harvard Street, Santa Ana, CA 92704
13
ADAPTER A B C D E F G H
PART THREAD THREAD DIA DIA DIA
NUMBER MIL-S-8879 MIL-S-8879 +.010 +.000
CLASS 3A CLASS 3A ±.005 ±.005 ±.007 -.005 -.01
RF5005-04-13 .4375-24UNJS .3750-24UNJF .184-.190 .232 .624 .192 .701 .381
RF5006-04-13 .4375-24UNJS .4375-20UNJF .184-.190 .295 .700 .210 .733 .395
RF5006-05-13 .500-24UNJS .231-.237 .733
RF5008-04-13 .4375-24UNJS .184-.190 .734
RF5008-05-13 .5000-24UNJS .5625-18UNJF .231-.237 .412 .814 .210 .734 .430
RF5008-06-13 .5625-20UNJS .294-.300 .754
RF5010-04-13 .4375-24UNJS .184-.190 .738
RF5010-06-13 .5625-20UNJS .6875-24UNJEF .294-.300 .498 1.040 .210 .758 .465
RF5010-08-13 .7188-20UNJS .398-.408 .771
RF5012-04-13 .4375-24UNJS .184-.190 .731
RF5012-05-13 .5000-24UNJS .231-.237 .731
RF5012-06-13 .5625-20UNJS .8125-20UNJEF .294-.300 .633 1.170 .220 .751 .527
RF5012-08-13 .7188-20UNJS .398-.408 .764
RF5012-10-13 .8438-18UNJS .493-.503 .828
RF5016-04-13 .4375-24UNJS .184-.190 .744
RF5016-10-13 .8438-18UNJS 1.1250-18UNJEF .493-.503 .861 1.456 .220 .841 .564
RF5016-12-13 1.0000-16UNJ .604-.614 .881
RF5020-04-13 .4375-24UNJS .184-.190 .751
RF5020-12-13 1.0000-16UNJ 1.3125-18UNJEF .604-.614 1.057 1.782 .240 .888 .569
RF5020-16-13 1.2500-14UNJS .839-.851


Use: 0.0347