• About QUALITROL ®


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    • Abstract: About QUALITROL ®QUALITROL manufactures substation and transformer monitoring and protection devices used byelectric utilities and OEM manufacturing companies. It is the global leader in sales and installations of

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About QUALITROL ®
QUALITROL manufactures substation and transformer monitoring and protection devices used by
electric utilities and OEM manufacturing companies. It is the global leader in sales and installations of
transformer asset protection equipment, fault recorders, and fault locators. Established in 1945,
QUALITROL produces thousands of different types of products on demand, customized to meet
unique requirements.
QUALITROL Brand Defines Reliability QUALITROL Service and Support
Reliable engineering and design QUALITROL field services
• Custom, one-of-a-kind design made to exact QUALITROL provides on-site commissioning/ start-up
customer requirements and comprehensive maintenance contracts to all
• Huge historical engineering library (maintained and customers worldwide. To further improve reliability, an
grown over 60 years) extended warranty is available on selected products
• Dedicated engineers for custom product design commissioned by QUALITROL.
and modification
QUALITROL educational services
Reliable products QUALITROL professional training prepares operations,
• Works the first time out of the box maintenance, and engineering personnel to install, test,
• Made to last configure, operate and maintain QUALITROL products.
• Products sold worldwide for use in all environments
QUALITROL accelerated delivery
Reliable manufacturing QUALITROL provides accelerated delivery on many
• Only high durability materials and components products and services including replacements, spare parts
• Custom manufactured and repairs.
• On demand production
• Latest manufacturing techniques
Reliable service
• Any product, any time, any where customer
needs service
• On site support, worldwide
• Certified field engineers
• Extensive and expert historical product identification
knowledge to get the correct replacement product
Table of Contents
ASSET PROTECTION PRODUCTS Breaker Condition Monitors
HATHAWAY CBT 200/400 13
Direct Mount Thermometers
HATHAWAY BCM 200/200E 13
QUALITROL 150/151 1
AKM 44611/48471 1
SF6 Gas Density Monitors
QUALITROL 165/167 & AKM 47080 2
QUALITROL 149-400 14
AKM 44612/44622/44617/44618 2
AKM 38750/38920/38960 14
QUALITROL 121 3
QUALITROL 149 & AKM 47209 15
QUALITROL 120 3
Oil Level Indicators
Remote Mount Thermometers
QUALITROL 020/030 & AKM 46969/44680 15
QUALITROL 105 4
QUALITROL 035 16
QUALITROL 104/TR6000 4
QUALITROL 032/042/045 & AKM 44712/34725 16
AKM OTI/WTI 5
AKM 34725/44712/34750 17
QUALITROL 013/006-12 17
Pressure Relief Devices
QUALITROL 015 18
QUALITROL 201/202/205 5
QUALITROL 049 18
QUALITROL 206 MPRD 6
QUALITROL 029 18
QUALITROL 208/213/216 LPRD 6
AKM OLR 19
QUALITROL XPRD 7
QUALITROL 039 19
Pressure Controls
INFORMATION PRODUCTS
QUALITROL 146 & AKM 35600/47500 7
QUALITROL 141/148 8 Fault Locators
QUALITROL 050 8 HATHAWAY MARK VI 20
QUALITROL 070/351 8 HATHAWAY DSFL 20
Rapid Pressure Rise Relays Digital Fault Recorders
QUALITROL 900/910 RPRR 9 BEN 6000/600 21
QUALITROL 930 9 BEN 6000 PORTABLE 21
HATHAWAY IDM 22
Transformer Monitors HATHAWAY IDM PORTABLE 22
QUALITROL 505 ETM 10 HATHAWAY IDM UPGRADE KITS 22
QUALITROL 509 ITM 10
QUALITROL 509 DW 11 Power Quality Monitors
QUALITROL 118 ETM 11 QWAVE LIGHT 23
QWAVE 23
Flow Indicators QWAVE PREMIUM 23
QUALITROL 092 12
Alarm Annunciation and Event Recording
Gas Accumulation Indicators SER4100 24
QUALITROL 038 12
Alarm Annunciator
Position Indicators BETALARM 4 24
QUALITROL 081/082/008/009 13
Email [email protected]
www.qualitrolcorp.com
Asset Protection Products
Direct Mount Thermometers
QUALITROL 150/151
Direct mount thermometers
Application
For temperature indication where the point of measurement (the well or
pocket) is on the side of the apparatus and can be easily viewed.
Features
150 / 151 • Bi-metal measurement with resettable maximum pointer
• 4 inch (100mm) dial face
• Power is not required for function
Options
• Various temperature ranges
• Tank connection style, probe length and diameter, compatible well
• Sealed or vented lens
AKM 44611/48471
Direct mount thermometers
Application
For temperature indication where the point of measurement (the well or
pocket) is on the top of the apparatus and can be easily viewed.
Features
• Bi-metal measurement with resettable maximum pointer
44611 • Power is not required for function
Options
• Various temperature ranges
• Tank connection style, probe length and diameter, compatible well
• Sealed or vented lens
1
Asset Protection Products
Direct Mount Thermometers
QUALITROL 165/167 and AKM 47080
Direct mount thermometers
Application
For temperature indication with integrated control and alarm functions.
Designed for use where the point of measurement (the well or pocket)
is on the side of the apparatus and can be easily viewed.
Features
165
• Bi-metal measurement with resettable maximum pointer
• 5 inch (130mm) dial face
• Up to 2 fully adjustable switches (contacts) for control and alarms
(165/167 has one additional fixed switch)
Options
• Temperature ranges applicable for oil (liquid) or winding (winding
simulation requires heated well or QUALITROL Thermal plate)
47080
• Up to 3 switches
• Tank connection style and probe length, compatible well
• Electrical connection type, connector cable type and wire colors
• 0-5VAC electronic output for remote monitoring
AKM 44612/44622/44617/44618
Direct mount thermometers
Application
For temperature indication with integrated control and alarm functions.
Designed for use where the point of measurement (the well or pocket)
is on the top of the apparatus and can be easily viewed.
Features
• Bi-metal measurement with resettable maximum pointer
• Up to 2 user adjustable switches (contacts) for control and alarms
44612 Options
• Temperature ranges applicable for oil (liquid) or winding
• Up to 2 user-adjustable switches (contacts)
• Tank connection style
• Electrical connection type
• Pt100 electronic output for remote monitoring
• Integrated heater for winding simulation
2 Email [email protected]
www.qualitrolcorp.com
Asset Protection Products
Direct Mount Thermometers
QUALITROL 121
Direct mount thermometers with flexible probe
Application
For temperature indication with integrated control and alarm functions.
Designed for use where the point of measurement (the well or pocket)
is on the side or top of the apparatus and can be easily viewed.
Features
• Bourdon tube measurement with resettable maximum pointer
• Flexible head for side or top mount applications
• Up to 2 fully adjustable switches (contacts) and one additional fixed
121 switch for control and alarm functions
• 5 inch (130mm) dial face with an angular dial span of 120° for
easy viewing
Options
• Temperature ranges applicable for oil (liquid) or winding (winding
simulation requires heated well or QUALITROL Thermal plate)
• Up to 3 switches
• Tank connection style and probe length, compatible well
• Electrical connection type, connector cable type and wire colors
QUALITROL 120
Direct mount thermometers
Application
For temperature indication with integrated control or alarm functions.
Designed for use where the point of measurement (the well or pocket)
is on the side of the apparatus and can be easily viewed.
Features
120
• Bourdon tube measurement with resettable maximum pointer
• Up to 4 user adjustable switches (contacts) for control and alarms
• 6 inch (150mm) dial face with an angular dial span of 90° for
easy viewing
• Built in spring loaded pointer for switch field testing
Options
• Temperature ranges applicable for oil (liquid) or winding (winding
simulation requires heated well or QUALITROL Thermal plate)
• Up to 4 switches
• Probe length and compatible well
• Electrical connection type, connector cable type and wire colors
3
Asset Protection Products
Remote Mount Thermometers
QUALITROL 105
Remote mount thermometers
Application
For temperature indication with integrated control and alarm
functions. Designed for use where the point of measurement (the well
or pocket) is not easily viewed by personnel requiring separate or
remote indication.
Features
• Bourdon tube based capillary measurement with resettable
maximum pointer
• Up to 2 user adjustable switches (contacts) and one additional fixed
switch for control and alarms
105
• 5 inch (130mm) dial face with an angular dial span of 120° for
easy viewing
• Low profile probe can be dressed for use in dry type transformers
Options
• Temperature ranges applicable for oil (liquid) or winding (winding
simulation requires heated well or QUALITROL Thermal plate)
• Up to 3 switches
• Tank connection style. probe length, and compatible well
• Capillary length, material and protective housing
• Electrical connection type, connector cable type and wire colors
QUALITROL 104/TR6000
Remote mount thermometers
Application
For temperature indication with integrated control and alarm functions.
Designed for use where the point of measurement (the well or
pocket) is not easily viewed by personnel requiring separate or
remote indication.
104
Features
• Bourdon tube based capillary measurement with resettable
maximum pointer
• Up to 4 user adjustable switches (contacts) for control and alarms
• 6 inch (150mm) dial face with an angular dial span of 90° for
easy viewing
• Built in spring loaded pointer for switch field testing
• Fine measurement adjustment on dial face
Options
• Temperature ranges applicable for oil (liquid) or winding (winding
simulation requires heated well or QUALITROL Thermal plate)
• Up to 4 user adjustable switches (contacts)
• Mounting style, tank connection style, probe length, capillary
(length, material, protective housing), compatible well
• Electrical connection type, connector cable type and wire colors
• SCADA output (0-1mA or 4-20mA) with integrated power supply
4 Email [email protected]
www.qualitrolcorp.com
Asset Protection Products
Remote Mount Thermometers
AKM OTI/WTI
Remote mount thermometers
Application
For temperature indication with integrated control and alarm
functions. Designed for use where the point of measurement (the well
or pocket) is not easily viewed by personnel requiring separate or
remote indication.
Features
• AKM bellows measurement with resettable maximum pointer
• Up to 6 fully independent and user adjustable switches (contacts)
for control and alarms
• Switches can be specified by switch type, hysteresis range, and set
point, without limitation of sequential set points.
• Internal winding temperature simulation without heated well
• 6 inch (150mm) dial face with an angular dial span of 260°
for maximum ease of measurement interpretation
AKM OTI/WTI
• Built in lever for switch field testing
Options
• Temperature ranges applicable for oil (liquid) or winding (winding
temperature simulation does not require heated well)
• Up to 6 user adjustable switches with independent switch types
• Mounting style, tank connection style, probe length, capillary (length,
material, protective housing), compatible well (pocket)
• SCADA outputs (0-1mA, 4-20mA, Pt 100, and Cu 10), analog and
digital remote indicators
Pressure Relief Devices
QUALITROL 201/202/205
Small pressure relief devices
Application
For overpressure protection on transformers, load tap changers and
202
other related liquid-filled electrical apparatus.
205 Features
• Standard models have a one-piece brass housing with stainless steel
spring, pull ring and viton o-ring seal
• Models have fixed or field adjustable pressure settings and are
available with maximum flow rates from 35 SCFM to 200 SCFM
• Available dual sealing submersible design made entirely from
201
stainless steel for special applications
Options
• Operating pressure and relief flow rate
• Visual indicator style
• Tank connection and sealing systems
5
Asset Protection Products
Pressure Relief Devices
QUALITROL 206 MPRD
Medium pressure relief devices
Application
For overpressure protection on oil filled transformers, load tap
changers, and other related electrical apparatus.
Features
• Uniquely designed tip/side gasket that seals under repeated
206
operations
• Available stainless steel directional shield for controling hot oil and
gas discharge
• Up to 2 switches for alarm and control
• Integrated gas bleed system
Options
• Operating pressure
• Directional shield
• Up to 2 alarm switches
• Gasket material and indicator style
206 WITH SHIELD
QUALITROL 208/213/216 LPRD
Large pressure relief devices
Application
For overpressure protection on oil filled transformers, load tap
changers, and other related electrical apparatus.
Features
• QUALITROL pioneered dual gasket amplifies overpressure force for
reliable operation and resealing
LPRD • Up to 2 latching or mometary switches for alarm and control
• Stainless steel hardware and operating valve, operation indication pin
• Stainless steel or aluminum with corrosion resistant hood finish and
paint for long life
Options
• Operating pressure, gasket material and type, hood material,
Indicator style and color
• Up to 2 latching or momentary switches (singe or double pole form
C, high DC, or low current gold contacts)
• Electrical connection style
• Gas bleed system
• Directional shield for controling hot oil and gas discharge
LPRD WITH SHIELD
6 Email [email protected]
www.qualitrolcorp.com
Asset Protection Products
Pressure Relief Devices
QUALITROL XPRD
Extra protection relief devices
Application
For overpressure protection on critical oil filled transformers, load tap
changers, and other related electrical apparatus for maximum safety
and environmental protection.
Features
• Highest flow rate for quick relief of overpressure
• Standard integrated directional shield with 8 inch diameter outlet to
maximize flow rate and control hot oil and gas discharge
• Corrosion resistant stainless steel directional shield, hardware, and
operating valve
XPRD Options
• Operating pressure, Gasket material, indicator style
• Up to 2 latching or momentary switches (singe or double pole form
C, high DC, or low current gold contacts)
• Electrical connection style
• Gas bleed system
Pressure Controls
QUALITROL 146 & AKM 35650/47500
Pressure or vacuum switches
Application
For pressure and/or vacuum alarming on transformers equipped with
nitrogen blanket systems and other related electrical apparatus.
146 Features
• Reliable alarming for rising or falling pressure
• Numerous configurations available for many applications
• Available with cut off valve for field testing of switches
Options
• Operating pressure or vacuum and operation on rising or falling
pressure/vacuum
• Up to 3 switches, switch testing port
• Mounting style
35650
7
Asset Protection Products
Pressure Controls
QUALITROL 141/148
Pressure or vacuum switches
Application
For pressure and/or vacuum alarming on transformers equiped with
nitrogen blanket systems and other related electrical apparatus.
Features
• Reliable alarming for rising or falling pressure
• Numerous manifolds and configurations available for
many applications
Options
141 • Operating pressure or vacuum and operation on rising or falling
pressure/vacuum
• Indication, pressure relief, and sampling port
• Manifold style, switch enclosure and mounting style
• Up to 2 switches
QUALITROL 050
Pressure or vacuum indicators
Application
For pressure or vacuum indication on transformers and other
related apparatus.
Features
• Clear visual indication of internal pressure condition
050
Options
• Pressure/vacuum range
• Unit of measure and dial style
• Liquid filled for high vibration
QUALITROL 070/351
Pressure or vacuum bleeders
Application
For pressure and/or vacuum control in transformers or other
electrical apparatus.
070 Features
351 • Field adjustable pressure or vacuum setting
• Available with local indication (QUALITROL 070)
Options
• Pressure and vacuum settings
• Single or dual (pressure and vacuum, vacuum only, pressure only)
• Mounting style and sampling valve
8 Email [email protected]
www.qualitrolcorp.com
Asset Protection Products
Rapid Pressure Rise Relays
QUALITROL 900/910 RPRR
Rapid pressure rise relays
Application
For transformer and other electrical apparatus protection. Device
sends an alarm when a dangerous sudden pressure rise condition
has occurred. This alarm can be used to trip the transformer offline
preventing further damage or purely as an indicator of an event.
Features
900/910 • QUALITROL pioneered standard in detection and alarming of
destructive sudden pressure events
• Models designed for use in oil or gas space
• 100% tested for pressure rate release point
Options
• Horizontal or vertical mounting
• Seal in relay (QUALITROL 909) for latching alarm or trip signal
• Electrical connection types, cable size, lengths and wire colors
909
• Gas bleed system
• Field test kit (KIT-013) and factory test fixture (FIX-601)
• Flange or thread mounting
QUALITROL 930
Electronic pressure monitors
Application
For use on transformer and load tap changer tanks to sense
dangerous fast or slow (static) pressure increases and provide alarm
and trip functions.
Features
• Field adjustable fast pressure rise and slow pressure settings
• User selectable contacts for momentary or seal-in actuation with front
panel LEDs status indicators
930
• Constant milliamp output proportional to tank pressure for remote
indication or for use with SCADA systems
• 3 transducer versions available with various logic schemes for greater
flexibility and reliable trip functionality
Options
• Heavy duty transducers for high humidity applications and/or weather
proof enclosure for mounting outside the control cabinet
• Single sensor or multy-sensor logic
• QUALITROL 900/910 retrofit mounting plate
• SCADA outputs (0-1 or 4-20mA)
9
Asset Protection Products
Transformer Monitors
QUALITROL 505 ETM
Electronic transformer monitor
Application
For remote and local monitoring of essential oil filled
transformer parameters.
Features
• 5 relays (1 dedicated for heater control)
• 3 current loop outputs (0-1 or 4-20mA selectable), MODBUS and
DNP protocol outputs over RS-485
• Up to 3 RTD inputs, 1 current transformer (CT) input for
calculated winding
• Universal power supply
505
Options
• 4-20mA input
• Weatherproof enclosure with or without heater or control cabinet
panel mount
• Oil RTD, ambient RTD and clamp on CT
QUALITROL 509 ITM
Intelligent transformer monitor
Application
For remote and local monitoring of all critical oil filled transformer
parameters including cooling system control and load tap
changer monitoring.
Features
• 10 relays (1 dedicated for heater control, 1 dedicated for system
status) for alarm and control based on up to 8 modular inputs of
various types
• 4 magnetically isolated current loop outputs (0-1 or 4-20mA
selectable)
• RS-232 local setup, RS-485 remote communication, fiber optic
(RS-485) communications and Ethernet ports
• USB port for local setup and data logging download
509 ITM
• Cooling monitor model (509-200) for advanced control or
load tap changer monitor (509-300) model for detailed
performance monitoring
Options
• Integrated data logging (up to 20 parameters) and event recording
(up to 8 events) with shared 32MB memory
• Ethernet port and/or fiber optic communications output (RS485)
• Weatherproof enclosure with or without heater, 19" rack mount
or control cabinet panel mount
• Oil RTD, ambient RTD, clamp on CT, pressure transducer, oil level
transmitter, and other various input modules
• MODBUS / DNP / ASCII / IEC 61850 / IEC 60870 protocols
10 Email [email protected]
www.qualitrolcorp.com
Asset Protection Products
Transformer Monitors
QUALITROL 509 DW
Intelligent transformer monitor with direct winding
Application
For remote and local monitoring of all critical oil filled transformer
parameters including cooling system control and load tap changer
monitoring. Special model for real time comparison of calculated and
direct winding temperatures.
Features
• All the features of the QUALITROL 509 ITM
• Real time comparison of calculated and direct ('hot spot')
winding temperatures for verification of transformer operation to
509 DW OEM specification
• Up to 8 modular inputs of various types and up to 16 additional fiber
optic temperature inputs via digital port when combined with optical
hot spot modules
• Cooling monitor model (509-200) for advanced control or load tap
changer monitor (509-300) model for detailed performance monitoring
Options
• All options available on the QUALITROL 509 ITM
• Neoptix® T2™ temperature sensors, fiber optic extension cables,
optical feedthrough, tank wall plate style (bolt-on or weld-on) and
junction box
• Optical hot spot module (up to 8 fiber inputs per module) for
constant monitoring
• Portable fiber optic thermometer for single probe verification
and monitoring
QUALITROL 118 ETM
Electronic dry type transformer monitor
Application
For remote and local monitoring of dry-type, ventilated or cast
coil transformers.
Features
• Up to 5 relays for fan control, alarming and trip functions based on
hottest phase temperature
• Fan exerciser to reduce fan wear
• Maxium temperature memory
118
• 0-1 or 4-20mA output for integration with SCADA systems
Options
• Plated steel enclosure
• RS-485 communication link with MODBUS or Square D®
compatible protocols
• Insulated or non-insulated type K thermocouples
• VAC or universal power supply
11
Asset Protection Products
Flow Indicators
QUALITROL 092
Flow indicators
Application
For indication and alarms based on flow through a pipe. Designed for
use on forced oil cooling systems to indicate and alarm for confirmation
of proper flow.
Features
• Magnetic couple for leak free operation
• Wide array of configurations to fit almost any application
092 Options
• Fixed or adjustable torque for various flow rates
• Mounting style
• Electrical connection type, cable type, color and length
• Dial legends and style
Gas Accumulation Indicators
QUALITROL 038
Gas accumulation indicators
Application
For use on convservator style transformers to indicate and alarm
when undesired gases, typically a result of internal arcing, have been
038
detected and have accumulated in volume past an alarm set point.
Features
• Provides continuous indication of the total accumulated gases
• SPDT switch provides a latching alarm when the accumulated gas
displaces a greater volume of oil than the switch set po


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